Scout's Toolbox Talks

Roof Work and Leading Edge Safety

Toolbox Talk:

Warning Line Systems and Controlled Access Zones

June 22, 2025

Warning lines are your early alert system on a roof. They won’t physically stop you — but they give you a clear boundary before you reach a deadly edge.

Why It Matters

Not all roof jobs allow for guardrails or anchors — especially on low-slope roofs during installation.

That’s where warning line systems and controlled access zones (CAZs) come in.

They create a visual barrier and help workers maintain safe distance from the fall hazard — but they only work if they’re used correctly.

Key Points

  • Warning lines must be set up at least 6 feet from the roof edge (minimum)
  • Lines should be high-visibility (bright flags or rope), with markers spaced no more than 6 feet apart
  • Only authorized and trained workers may enter the Controlled Access Zone (inside the warning line)
  • A designated safety monitor may be required to ensure unauthorized workers stay out
  • Never cross a warning line without a plan and fall protection, if required

✅ If you’re inside the warning line, treat it like a danger zone.

Know the Rules of the Zone

✅ Allowed Inside the CAZ:

  • Workers assigned to perform tasks near the edge
  • Individuals trained on the site-specific fall protection plan
  • Teams working under the supervision of a designated monitor

🚫 Not Allowed Inside:

  • Unauthorized personnel
  • Workers carrying materials who aren’t tied off or trained
  • Anyone not briefed on the hazards inside the CAZ

A warning line is not just a suggestion — it’s a controlled boundary that must be respected to keep everyone safe.

Ask the Crew

  • Who is authorized to enter the controlled access zone today?
  • Is our warning line system properly set up and clearly visible?
  • Do we have someone monitoring the zone and enforcing access rules?