Scout's Toolbox Talks

Rigging is not one-size-fits-all. Choosing the wrong hardware or sling configuration is one of the leading causes of dropped loads and near-miss incidents during lifts.

Why It Matters:

Every lift is unique. The weight, shape, balance, and lift angle all determine what kind of rigging setup is needed. Using incorrect or worn-out rigging not only increases the risk of failure — it endangers every worker in the area. Even something as simple as a twisted shackle or an overloaded sling can trigger a catastrophic incident.

Key Points:

• Match rigging to the load. Use the manufacturer’s recommendations and load charts to select the right type of sling (wire rope, synthetic, chain) and rigging hardware (shackles, hooks, spreaders).
• Watch sling angles. The smaller the angle, the greater the tension. A sling at a 30° angle carries much more tension than one at 60°, even with the same load.
• Use the right hitch. Choose between vertical, choker, or basket configurations depending on the load type and stability requirements.
• Avoid makeshift solutions. Never substitute with bent bolts, shackles without pins, or ropes in place of slings.
• Check capacity markings. All rigging gear should have clearly legible tags or embossed WLL (working load limit) ratings. If not, it’s not allowed.

✅ The right rigging does more than lift — it protects everyone on site.

Ask the Crew:

• Are we using gear that’s rated for this specific lift?
• Did anyone notice mismatched or makeshift hardware during setup?
• Are our rigging angles and hitches appropriate for the load?

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