Lockout/tagout (LOTO) devices are your first line of defense against accidental energy release. But not all devices are the same — and using the wrong one can be just as dangerous as not using one at all.
Why It Matters:
Incorrect or missing devices can lead to unexpected startup, exposing workers to mechanical, electrical, or hydraulic hazards. Knowing your equipment and the correct device helps prevent injuries and fatalities.
Key Points:
- Use lockout devices specifically designed for the equipment (e.g., valve covers, breaker locks, plug locks).
- Tagout devices must include clear identification with name, date, and reason for the lockout.
- Never use makeshift items like tape, zip ties, or personal locks not approved for LOTO.
- Each employee must apply their own personal lock — group locks should use a lockbox system.
- Store all devices in a designated, clearly labeled area for easy access and accountability.
✅ Proper device = true energy control.
Ask the Crew:
- What types of lockout devices do we have on-site?
- Are they all labeled, accessible, and assigned correctly?