Scout's Toolbox Talks

If there’s a hole big enough for your boot, it’s big enough for your body — and that means a serious fall hazard.

Why It Matters

Even small floor openings can cause twisted ankles, broken legs, or serious falls.

Workers may not notice the hole — especially if they’re carrying materials, wearing shaded lenses, or working in low light.

OSHA requires all holes over 2 inches wide to be properly covered or guarded.

Key Points

• Any floor opening over 2 inches must be covered or guarded
• Covers must:
  • Support twice the intended load
  • Be secured to prevent movement
  • Be clearly marked with “COVER” or “HOLE”
• Never assume a piece of plywood is safe unless it’s marked, rated, and secured
• If you remove a cover for any reason, put it back immediately

✅ If it’s not marked, locked down, and rated — it’s not a cover.

Cover Requirements Checklist

✅ Acceptable Covers:

• Plywood at least ¾” thick, marked and screwed down
• Metal plates designed for floor protection
• Manufactured covers approved by a competent person
• Clearly labeled “COVER” or “HOLE” in bold, visible lettering

🚫 Unacceptable Covers:

• Loose plywood, cardboard, or scraps
• Covers not secured or easily moved
• Unlabeled material that could be mistaken for trash or flooring
• Covers too thin or weak to support foot or equipment traffic

Ask the Crew

• Do we know where all current floor openings are on-site?
• Are we labeling and securing every cover properly?
• What would you do if you saw an unlabeled or loose cover?

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