Scout's Toolbox Talks

Harness Inspection and Maintenance

Toolbox Talk:

How to Perform a Proper Harness Inspection

June 22, 2025

Your harness won’t protect you if it’s worn out, damaged, or defective.

Inspect it like your life depends on it — because it does.

Why It Matters

Even a single cracked buckle or a frayed strap can lead to catastrophic failure during a fall.

Harnesses are your last line of defense — and a proper daily inspection is one of the simplest and most effective ways to stay alive on the job.

Key Points

  • Inspect your harness before every use — no exceptions
  • Work top to bottom: shoulder straps → chest → leg straps
  • Look closely at all stitching, webbing, and hardware
  • Tag it out if anything seems worn, unsafe, or questionable
  • Never try to repair your own harness — replacements only
  • Keep records if your site requires inspection logs or checklists

✅ No inspection = no protection. Always check before use.

Harness Inspection Checklist

Look for the following:

Webbing:

  • Cuts, frays, or burn marks
  • Discoloration from chemical exposure
  • Stretched, shiny, or warped fibers
  • Broken or loose stitching

Hardware (D-rings, buckles, adjusters):

  • Rust, cracks, or corrosion
  • Bent or misshaped parts
  • Missing components (springs, pins)
  • Buckles that don’t lock securely

Labels & Tags:

  • Is the inspection label legible and intact?
  • Is the harness within manufacturer’s service life?

Ask the Crew

  • Did you inspect your harness this morning?
  • What kind of damage would cause you to tag it out?
  • Do you know where to report defective gear or request a replacement?