Scout's Toolbox Talks

Harness Inspection and Maintenance

Toolbox Talk:

Harness Expiration: Know When to Replace It

June 22, 2025

Your harness doesn’t have to be in a fall to become unsafe.

Time, exposure, and wear all break it down — even if it looks fine.

Why It Matters

Harnesses degrade over time due to:

  • Sunlight (UV exposure)
  • Sweat and body oils
  • Dirt, moisture, and general site wear

Even if it’s never been used to arrest a fall, a harness still expires based on age and manufacturer specifications.

Wearing expired or undocumented gear is a gamble with your life — and it’s preventable.

Key Points

  • Always check the manufacture date — typically found on the label sewn into the back pad or chest strap
  • Most harnesses have a 5-year service life, but some are shorter depending on the manufacturer
  • If the label is missing or unreadable, the harness must be removed from service
  • Follow manufacturer guidelines for:
    • Service life
    • Inspection intervals
    • Cleaning methods
    • Storage and retirement
  • Do not rely on guesswork — if you can’t confirm it’s still in service life, don’t use it

✅ If your harness is past its time — replace it. No excuses.

Lifespan Rules to Follow

✅ Acceptable:

  • Harness with a clearly readable label and verified manufacture date
  • Within approved service life period
  • Cleaned and inspected regularly per manufacturer’s guidance

🚫 Not Acceptable:

  • Label is faded, torn, missing, or illegible
  • Manufacture date can’t be confirmed
  • Harness is past its rated life span (even if it looks fine)
  • No documentation of inspections or usage

Ask the Crew

  • Do you know how old your harness is right now?
  • Is your harness label readable and intact?
  • Who on our site is responsible for verifying expiration and retiring old gear?