Scout's Toolbox Talks

Bringing equipment back online after maintenance is just as critical as locking it out — missing a single step can cause injury or damage.

Why It Matters:

OSHA requires a specific process for returning equipment to service after lockout/tagout (LOTO). Rushing this step or skipping verification can energize systems unexpectedly, putting workers at serious risk.

Key Points:

• Ensure all tools and debris are removed from the equipment and surrounding area.
• Verify that all guards and safety devices are reinstalled.
• Confirm that everyone is safely positioned away from the equipment.
• The authorized person must remove all LOTO devices — no one else is allowed to do so.
• Notify all affected workers before restoring power or restarting the equipment.
• Test the equipment to ensure it is functioning properly before resuming normal operations.

✅ Restore carefully — safety doesn’t end when the job is done.

Ask the Crew:

• Are we following each step before restarting equipment?
• Who is responsible for removing the locks and notifying the team?

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