Scout's Toolbox Talks

Respiratory Protection

Toolbox Talk:

Fit Matters — Always Perform a Seal Check

June 25, 2025

A respirator is only effective if it fits properly. Without a tight seal, contaminated air can leak in and expose you to serious harm.

Why It Matters:

Even a small gap can make your respirator useless. Facial hair, incorrect positioning, or damaged straps all compromise protection — putting your lungs and life at risk.

Key Points:

  • Perform a user seal check every time you put on a respirator.
  • A proper seal check includes a positive pressure test (exhale gently and feel for leaks) and a negative pressure test (inhale slightly to check for tightness).
  • You must be clean-shaven where the respirator seals to your face — OSHA requires it.
  • Damaged or worn respirators must be replaced immediately.
  • Fit testing must be done annually or if facial features change significantly (e.g., weight loss, dental work, facial injuries).

✅ A respirator without a seal is like a parachute with a tear.

Ask the Crew:

  • Have you seal-checked your respirator today?
  • Is anyone wearing a mask over facial hair? Should we stop and correct it?